Exit

Author Archives: GaryHermsen

  1. What is Precision Machining?

    Leave a Comment

     

    Precision machining has become essential to the manufacturing sector. This subtractive manufacturing process often pairs expert designers and engineers with the most advanced equipment available to create parts and components with extremely intricate or complex geometries. Precision machining is essential for the creation of many critical parts used in numerous industries, including the aerospace, electronics, and medical industries.

    Request a Quote

    Methods of Precision Machining

    Precision machining relies on the use of advanced, computerized machine tools to achieve demanding tolerances and create complex geometric cuts with a high degree of repeatability and accuracy. This can be achieved through the use of automated computer numerical control (CNC) machine tools.

    CNC Machining

    Demonstration of Precision Machining via CNC MachineDesigners create digital design files using computer-aided design (CAD) software, which is then translated into a computer-aided manufacturing (CAM) file that gives instructions to the CNC machining equipment about which tools and processes to use. CNC mills and CNC lathes are the most common types of automated machine tools, though state-of-the-art CNC machining centers can often perform the functions of both. Tasks performed during CNC machining could include milling, , turning, drilling, tapping, boring, and more.

    Multi-Axis CNC Machining

    The machine tools typically used for high-precision CNC machining have what is known as multi-axis capabilities. With multi-axis machining, processes can be performed simultaneously and save substantial setup time, leaving less room for human error that may occur during part repositioning.

    Most standard CNC tools work on at least 3 axes, allowing work on the X, Y, and Z linear axes at the same time. Multi axis precision machining, however, typically relies on 4 to 5-axis machining for its efficiency and superior capabilities. With the addition of the A/C and B axes, 4 to 5-axis CNC machining offers greater precision and detail and can access the workpiece from virtually any direction.

    Generally, 4 to 5-axis machines are the bare minimum for precision machining. Multi-axis machines are available with up to 9 axes of motion, providing the ultimate in precision machining. Multi-axis CNC machining is frequently used to manufacture medical and aerospace parts, as well as automotive parts and components for power generation.

    Swiss Machining

    Swiss machining is a specific type of CNC machining which creates parts by bringing the stock to the tool rather than the other way around. They provide a great degree of precision among the various types of CNC machining. Extremely accurate Swiss machining can achieve tolerances within ±0.0001 inches.

    Once tooling is set up, Swiss machine tools can often run unattended for long periods of time, facilitating greater production volumes with less required labor. The superior precision of Swiss machining is extremely well-suited to producing components and parts for robotics, custom pins, surgical tools, aerospace, custom ferrules, electronics, and precision tooling, among others.

    Learn More About the Advantages of Swiss Machining

    Applications of Precision Machining

    Precision CNC MachinePrecision machining produces parts to a much more exacting standard than baseline CNC machining. It is an excellent solution to meet stringent project requirements, such as:

    • Tight tolerances. With the right equipment available, precision machining can produce parts with tolerances as small as ±0.0001″.
    • Repeatability. Successful precision machining means that parts must be able to be machined to the same tight tolerances repeatably from part to part.
    • Volume. Precision machining practices can handle virtually any production volume requirement ranging from prototypes to high-volume production runs and blanket orders.

    Suitable Materials for Precision Machining

    Precision machining produces high-quality, exacting parts from a wide variety of materials. Frequent materials used for precision machining include:

    • Aluminum
    • Brass
    • Bronze
    • Carbon steel
    • Copper
    • Plastics
    • Stainless steel
    • Steel
    • Titanium
    • Tool steel
    • Exotic alloys

    Precision Machining From McCormick Industries

    At McCormick Industries, we specialize in precision machining using our state-of-the-art equipment. Our expertise and experience leave us especially well-prepared to manufacture small and complex parts. Request a quote today to see how our precision machining capabilities can serve your project, or contact us with any questions you may have.

  2. Types of Precision CNC Machining

    Leave a Comment

    Close on swiss precision machine turning metal part
    Using computer numerical control (CNC) technology, precision CNC machining removes excess raw material from a workpiece to create a functional finished product. CNC machining services are necessary to create precision machined components for nearly every industry, including automotive, aerospace, medical, and electronics.

    To determine which service is right for you, learn more about the five main types of CNC machining.

    What are the Different Types of Precision CNC Machining?

    Click to Expand

    Types of Precision CNC Machining infographic

    Different machines perform different types of CNC precision machining. But every CNC machine can be programmed to achieve specialized features and tight tolerances that are not possible through conventional machining.

    CNC Lathes and Turning Machines

    CNC lathes and turning machines rotate the workpiece while the cutting tool removes material around the outer diameter to produce the desired component. A CNC Swiss lathe is a type of CNC lathe whereby a guide bushing holds the material as it rotates and slides into the machine. Swiss lathes provide added support and produce tighter tolerances.

    CNC Milling Machines

    Unlike lathes, CNC milling machines hold the workpiece in place while the cutting tools rotate. As a result, milling can produce more complex shapes and features, such as shallow cavities, slots, and threads.

    CNC Laser Machines

    CNC laser machines use a highly precise laser beam to cut or engrave sheet material. To make cuts, the laser’s heat melts or vaporizes excess material. CNC lasers can create more complex designs than lathes or mills and produce edges that do not require finishing. This method is often used to decorate or brand finished components.

    CNC Electrical Discharge Machines (EDM)

    A CNC electric discharge machine (EDM) uses electricity to change materials into specific shapes. The electrode wire can produce focused heat at nearly 11,650 °C to melt away material from a workpiece, which is flushed with liquid to create the desired product. EDM is best for creating small, precise holes, tapers, slots, and angles in very hard metals.

    CNC Plasma Cutting Machines

    CNC plasma cutting machines use a powerful plasma torch to cut and shape workpieces. The torch can produce heat up to 27,760 °C to melt away excess material. The only limitation to this method is that the workpiece must be electrically conductive, which includes the metals aluminum, brass, copper, steel, and stainless steel.

    Precision CNC Machining by McCormick Industries

    Before starting your CNC machining project, consider the required features, tolerances, materials, and performance of the finished components. McCormick Industries is a leading provider of precision CNC machining services including CNC swiss-style machining and CNC milling for small parts. We have delivered tailor-made CNC machining solutions to businesses throughout the industrial, aerospace, defense, and medical fields. Contact us to learn more or request a quote today.

  3. Materials Used With Turned Metal Parts

    Leave a Comment

    CNC turning machine

    Machining processes such as precision turning use a wide range of materials to form standalone parts or components of machinery. Various metals and plastics offer different properties that affect the functionality of the final product; however, these properties can impact how a certain material responds to the turning process. In this blog post, we’ll cover the benefits and features of different materials and how they react to the turning process.

    Metals Used in CNC Precision Turning

    Click to Expand


    Materials Used With Turned Metal Parts Infographic

    CNC precision turning often uses metal alloys for creating parts and products. Different factors determine which metal is suitable for the application, including the available budget for a project, the required properties of the completed part, and the metal’s compatibility with the precision turning process. Some of the metals used for precision turned parts include:

    Aluminum

    Aluminum is often used in precision turning because it is lightweight, non-magnetic, inexpensive, corrosion-resistant, and easy to machine. Aluminum machining allows for tight tolerances even for complex or intricate parts. Aluminum can also be plated with other materials to increase its conductivity and hardness, providing a less expensive alternative to copper, steel, or stainless steel.

    Brass

    Brass is a very cost-effective material choice for precision turned components that don’t require high levels of strength. Brass machining comes with a variety of benefits, including a clean finish, easy machining, and well-held tolerances and threads. This metal is ideal for use in more complex parts that include sophisticated details; however, it’s not suitable for vacuum applications or semiconductor products because of its tin and zinc content.

    Copper

    Copper is a more expensive but versatile choice for CNC precision turning. This metal is naturally corrosion-resistant, electrically conductive, and nonmagnetic. Copper responds well to precision turning; however, it does not hold tolerances as well as other metals such as aluminum. This metal is a great choice for hardware components and electric parts.

    Titanium

    Titanium is a very popular option for precision turning due to its heat resistance, corrosion resistance, and significant strength-to-weight ratio. Additionally, titanium is lightweight, biocompatible, and inert, making it suitable for various applications ranging from medical components to aviation parts. However, the downsides of titanium include its higher price and difficulty to machine.

    Steel

    Many manufacturers use steel for its durability and strength. The properties of steel alloys depend on the specific grade, and different alloying elements increase the material’s overall machinability. Some specific uses for steel materials include industrial applications, oil & gas, and automotive manufacturing. However, this metal is vulnerable to corrosion without plating.

    Stainless Steel

    Stainless steel is a desirable material option for CNC precision turning due to its corrosion resistance and strength. It also offers an attractive appearance and retains its durability, making it an ideal choice for consumer, commercial, and medical products. However, its strength and hardness often make stainless steel machining more challenging.

    Carbon Steel

    Carbon steel features higher carbon levels that contribute to its particularly hard and durable nature. Carbon steel can be machined; however, its machinability decreases with the increased hardness of each carbon steel grade. Following the production process, carbon steel is highly damage-resistant, dimensionally stable, and maintains its characteristics when exposed to high temperatures.

    Other Materials Used for Turned Precision Parts

    In addition to metal materials, certain plastics are compatible with precision turning processes for a wide range of products and components. These include:

    Basic Plastics

    Basic plastics offer an inexpensive alternative to metals and conductive materials. Many industries use basic plastics as they are inert and can be modified to fit various properties. Plastic machined parts are used in a wide range of industries including electronics, medical, industrial, and more.

    Engineering Plastics

    Engineered plastics have become increasingly popular in many applications over the years, as they offer many of the same strengths as their metal counterparts. They can be made with various enhanced properties, making engineered plastics a common alternative to aluminum and quarts in semiconductor applications. They can also self-lubricate and are easy to clean, making them ideal for medical instruments.

    Learn More About McCormick Industries’ CNC Turning Capabilities

    If you require dependable turning and other precision machining services, turn to the experts at McCormick Industries. Since 1996, we’ve provided our customers with high-quality CNC machined parts, with a focus on Swiss-type machining processes. We specialize in small, complex parts and are proud to serve industries such as aerospace, defense, medical, and industrial.

    For more information about our services and capabilities, contact us today or request a quote to begin your next CNC turning project.

  4. What Is Swiss Machining?

    Leave a Comment

    History of Swiss Machining

    Swiss machineThe Swiss Screw machine, developed in Switzerland in the 19th century, has made its mark as the premier lathe when producing small, complex parts. Different from conventional lathes, Swiss machines move bar stock through a guide bushing using a sliding headstock. The headstock moves the material forward or backward, exposing only the portion being machined.

    The utilization of a gang tool post and guide bushing provides close proximity of the cutting tool to the material, minimizing part deflection and delivering an increase in precision while holding tight tolerances. As with other machining processes like mills and lathes, Swiss CAM automatic machines have led to CNC Swiss machines for better automation.

    Swiss Precision Machining Services

    What are the Advantages of Swiss Precision Machining?

    Greater Productivity

    Current Swiss Screw machines use a computer numerical control (CNC) unit to process parts to meet specifications by following a coded, programmed instruction without a manual operator. With room for 20+ tools and the ability to perform multiple operations simultaneously, complex parts can be completed in one operation on the machine—as opposed to traditional lathes requiring multiple operations. CNC Swiss machining also offers capabilities for secondary processes, such as slotting, milling, cross-drilling, and cross-tapping, eliminating the need for additional machining once the turned parts come off the machine.

    Higher Versatility

    Swiss machines usually work in diameters of 1 ¼” and under, with the majority of work smaller than ¾”, but they also excel at producing parts with lengths much greater than diameter. The ability to produce long, slender parts while reducing deflection, is a key benefit of running those higher length-to-diameter ratio parts on a Swiss machine.

    Larger Cost Savings

    Swiss machines accommodate smaller workpieces, which enables industry professionals to use smaller bar stock. The lower cost of these materials translates to lower overall production costs without sacrificing product quality. Swiss machines achieve greater precision and accuracy, even in complex and intricate part designs. With good quality bar stock, swiss machines allow for tight tolerances, often eliminating the need for outside grinding service. Additionally, once a machine has been setup, some parts allow for unmanned runtime, leading to an increase in labor efficiency in the shop while cutting down lead times for customers.

    Applications of Swiss Machines

    Sleeve showing applications of swiss machiningOriginally created to manufacture screws for the watchmaking industry, Swiss machines have evolved their reach across industries. While these machines still manufacture parts for high-end watches, they also can be found machining screws to serve a wide range of industries including:

    With the ability to machine many types of metals and hold tight dimensional tolerances, there is little that Swiss machines cannot do when it comes to machining small parts.

    What Materials Are Used in Swiss Machining?

    Swiss machining can employ a variety of materials depending on the required specifications of the components. These range from common materials like steel to exotic alloys:

    • Aluminum
    • Brass
    • Bronze
    • Carbon Steel
    • Copper
    • Plastics
    • Stainless Steel
    • Steel
    • Tool Steel
    • Titanium
    • Exotic Alloys

    Contact the Swiss Machining Experts at McCormick Industries Today

    Swiss machining is a viable manufacturing method for many industrial applications. Compared to traditional turning processes, it offers greater precision, productivity, versatility, and cost-effectiveness.

    If you are looking for a partner for your next Swiss machining project, turn to the experts at McCormick Industries. Equipped with over two decades of industry experience and a modern machining facility, we have the knowledge, skills, and tools to fulfill any CNC Swiss precision turning need. To learn more about our capabilities, visit our CNC Swiss Turning services page or contact us today. For pricing details, request a quote.